MANUFACTURING CAPABILITY

Factory-Grade Precision.
Delivered at Scale.

A 10,000 m² purpose-built facility, 6 dedicated production lines, an in-house R&D team of 6 engineers, and an ISO-certified quality system -- built to serve serious B2B buyers across North America, Europe, South America, and Asia.

10,000
Facility Size
6
Production Lines
120+
Employees
13+
Years OEM/ODM
FACTORY OVERVIEW

A Purpose-Built Facility
Designed for Quality Manufacturing

Our 10,000 m² five-floor facility is strategically organized to support every stage of manufacturing -- from raw material storage and precision assembly to laboratory testing and global shipment.

ONELIGHTS factory facility exterior -- 10,000 m² five-floor manufacturing building
10,000 m² Facility
5-Floor Purpose-Built Factory
FLOOR PLAN

Five Floors, One Integrated Operation

1F
Warehouse & Laboratory
Finished goods storage, outbound logistics, and full-spectrum in-house testing lab
2F
Production Workshop
6 standardized assembly lines staffed by 5+ year experienced production workers
3F
Material Warehouse
Raw material and component storage to support continuous production scheduling
4F
Material Warehouse
Extended inventory capacity for large-volume orders and OEM/ODM buffer stock
5F
Management Offices
R&D, engineering, procurement, sales, and quality management teams
PRODUCTION LINES

6 Standardized Lines.
Consistent Output at Scale.

Each of our 6 production lines is operated by workers with over 5 years of hands-on manufacturing experience. Combined with ISO 9001 and TS16949-aligned processes, we deliver stable, repeatable quality on every run -- whether your order is 500 units or 50,000.

Flexible Production Scheduling

Production plans are adjusted based on your order timeline, spec changes, and custom OEM/ODM requirements.

Experienced Workforce

Every line is led by operators with 5+ years of automotive lighting manufacturing experience -- reducing defect rates and rework.

ISO 9001 & TS16949 Aligned Process

Every production stage follows strict quality management protocols, from incoming material inspection to final pre-shipment audit.

ONELIGHTS production workshop -- automated assembly lines with experienced workers
6
Production Lines
5yr
Worker Avg. Exp.
600+
Product Models
ENGINEERING TEAM

6 Engineers.
Full-Spectrum R&D Capability.

Our dedicated engineering team covers the complete product development cycle -- from industrial appearance design and optical engineering to advanced electronics. This enables us to bring new models to market faster and tailor products to your specifications.

3
Appearance Design Engineers

Industrial design expertise in housing geometry, lens aesthetics, and private mold development for differentiated product lines.

2
Electronic Engineers

Circuit design, driver development, EMC compliance engineering, and power management for reliable performance under harsh conditions.

1
Optical Engineer

Beam pattern design, light distribution analysis, photometric simulation, and compliance with DOT/E-mark/SAE optical standards.

Private Mold Development

Majority of 600+ models feature proprietary molds -- giving buyers exclusive designs unavailable to competitors.

Custom Specification Support

Engineering team works directly with buyers to adjust wattage, beam pattern, IP rating, or connector type per project requirements.

Certification Engineering

In-house support for E-mark, DOT, SAE, and CISPR Class 5 compliance -- from pre-testing to documentation submission.

LABORATORY & TESTING

11 Categories of
Professional Testing Equipment

Our ground-floor laboratory performs comprehensive validation across electrical, optical, mechanical, thermal, and environmental performance -- so every product ships already verified against international standards.

ONELIGHTS in-house laboratory -- professional testing equipment for EMC, optical, waterproof, and thermal testing
EMC Laboratory
CISPR Class 5 electromagnetic compatibility testing and anti-interference verification
Goniophotometer
Light distribution testing and beam pattern analysis for DOT/E-mark/SAE compliance
Integrating Sphere
Accurate total luminous flux measurement to verify real lumen output claims
IPX9K Water Spray
High-pressure, high-temperature water spray resistance testing up to IPX9K rating
IP5-6 Dust & Water
Dust ingress and water resistance testing per IEC 60529 IP5 and IP6 standards
Thermal Shock Chamber
Rapid temperature cycling tests to validate thermal durability in extreme environments
Vibration Testing
Multi-axis vibration simulation for off-road, construction, and agricultural vehicle applications
UV Testing
Ultraviolet exposure testing to assess housing yellowing, lens degradation, and seal integrity
Salt Spray Testing
Corrosion resistance validation for housing and connector materials in marine or humid environments
Drop Testing
Impact and drop resistance testing to simulate real-world handling and installation stresses
High-Altitude & Low-Pressure
Simulates high-altitude operating conditions to ensure product reliability in elevation-varied markets
100%
Final Inspection
Every unit tested ≥1 hr water immersion + aging before packaging
QUALITY CONTROL

ISO-Certified Process.
Zero Compromise on Quality.

Our quality control framework follows ISO 9001 and TS16949 requirements at every stage of production -- from incoming raw material inspection through final pre-shipment audit.

01. Incoming Inspection

All raw materials and components verified against approved specs before entering production

02. In-Process QC

Ongoing inspection at each assembly stage to catch defects before they propagate downstream

03. Aging & Water Test

100% of finished units undergo ≥1 hour automated aging test and full water immersion test

04. Final Inspection

Visual, functional, and photometric check on 100% of units before packaging authorization

05. Pre-Shipment Audit

Random sampling inspection per ISO 9001 / TS16949 AQL levels before goods leave the warehouse

100%
Final Inspection Rate

Every single unit inspected before packaging -- no sampling shortcut on final QC

≥1hr
Aging & Water Test Duration

Minimum one hour of continuous aging and water immersion per unit

2
Quality Standards

ISO 9001 quality management + TS16949 automotive industry requirements

CERTIFICATIONS

Globally Recognized.
Market-Ready Compliance.

ONELIGHTS products are certified and compliant with major international standards -- giving your business the documentation needed to sell with confidence in North America, Europe, and Asia.

E
E-mark
European Approval

Mandatory certification for lighting products sold in European Union and ECE member countries. Covers beam pattern, photometry, and EMC performance.

Required for EU Market Entry
DOT
DOT
US Federal Standard

Department of Transportation compliance for automotive lighting products sold in the United States and Canada. Essential for dealer and distributor supply chains.

Required for US & Canada Markets
SAE
SAE
Automotive Engineering

Society of Automotive Engineers compliance covering photometric performance, color, and durability standards for automotive and off-road lighting applications.

Recognized Across North America
CISPR
CISPR Class 5
EMC Compliance

Electromagnetic compatibility Class 5 certification ensuring our LED drivers do not interfere with vehicle electronics, radio systems, or GPS receivers.

Critical for Modern Vehicle Compatibility
ISO 9001
Quality Management

International quality management system certification governing every process from supplier qualification and production control to post-delivery customer service.

Baseline for All Production Processes
TS16949
TS16949
Automotive QMS

Automotive-industry-specific quality management requirements built on ISO 9001, adding APQP, PPAP, FMEA, and control plan requirements for OEM supply chains.

Required by Major Auto Brands
GET STARTED

Ready to Partner with a
Manufacturer You Can Trust?

Tell us your product requirements -- wattage, beam pattern, certifications, order volume -- and our engineering team will respond with samples, pricing, and full technical documentation within 48 hours.

Free samples available
48-hour response
Full cert documentation
OEM/ODM flexible MOQ